Protego BR

UB/SF

Pressure/Vacuum Diaphragm Valve deflagration- and endurance burning-proof

Features

Extreme Tightness
Resulting in Lowest Possible Product Losses and Reduced Environmental Pollution
Optimal Pressure Maintenance
Set Pressure Close to Opening Pressure for Optimum Pressure Maintenance in the System
Flow Capacity
Optimized Flow Capacity
Digital Level Monitoring
Digital Level Monitoring Available to Optimize Maintenance Intervals
Digital Level Sensors
Digital Level Sensors Can Be Retrofitted to Installed Valves
Safe Venting
Flame Arrester Venting and Ventilation of the Pressurized Chamber
Frost-Proof
Optimal Frost Protection
Condensate Drainage
Automatic Condensate Drain
Monitoring
Monitoring of the Load Liquid by Level Indicator
Modular Design
Allows Replacement and Cleaning of Single FLAMEFILTER®
Suitable for Challenging Applications
Particularly Suitable for Problematic Products Such as Styrene, Acrylates, etc.
Easy Operation Monitoring
and Maintenance by Simply Opening the Hinged Valve Cap
Protective System According to ATEX
can Be Used as a Protective System in Areas With Potentially Explosive Atmosphere in Accordance With ATEX
Safety Against Endurance Burning
Protection against Atmospheric Deflagration and Endurance Burning
Function and Description

Combined Pressure and Vacuum Relief Valve

The PROTEGO® UB/SF diaphragm valve is the only deflagration-proof and endurance burning-proof valve of its kind in the world. It is a highly developed combined pressure and vacuum valve with dynamic and static Flame Arrester. It is primarily used as a device for flame transmission-proof in-breathing and out-breathing on tanks, containers, and process equipment. The valve provides reliable protection against overpressure and vacuum, prevents the in-breathing of air and product losses almost up to the set pressure, and protects against atmospheric deflagration and endurance burning if stabilized burning occurs.

For Explosion Group IIB3

The PROTEGO® UB/SF diaphragm valve has proven itself over many years under a wide variety of operating conditions in the mineral oil and chemical industries. Worldwide, it is the only vent which works reliably with problem products such as Styrene or Acrylates. The set pressure is adjusted with a freeze resistant water-glycol mixture which ensures safe operation under extreme cold weather conditions. The PROTEGO® UB/SF valve is available for substances from explosion group IIB3.

Composition

When the pressure in the tank reaches the set pressure, the diaphragm (1) on the outer valve seat ring (2) is lifted and vapors are released into environment. The set pressure is adjusted by weight of the liquid load (water-glycol mixture) in the outer ring chamber (3). The overpressure chamber is equipped with an opening (4) to keep the pressure in balance. The opening is equipped with a FLAMEFILTER® to prevent flame transmission into the overpressure chamber. If a vacuum builds up in the tank, it is transferred to the vacuum chamber (5) (inner chamber) through pressure balancing tubes. If the set vacuum is reached, the atmospheric pressure lifts the diaphragm of the inner valve seat ring (6), resulting in ventilation of the tank. Both the overpressure and underpressure are adjusted via the filling level of the load liquid in the various chambers and can be checked by floating level indicators (7).

Advanced Manufacturing Technology

The tank pressure is maintained up to the set pressure with a tightness that is above the normal standards due to our highly developed manufacturing technology. This is achieved by the liquid loaded diaphragm pressing tightly around the special designed valve seat surface area even when the operating pressure increases, which reduces surface pressure and unnecessary leakage. After the overpressure is released, the valve re-seats and provides a tight seal.

Dynamic Flame Arresting Under Overpressure Conditions

If the set pressure is exceeded, explosive gas/product vapor/air mixtures are released into the atmosphere. The speed at which these mixtures exit the annular gap between the diaphragm and the outer valve seat ring is considerably greater than the flame speed. If this mixture ignites, flashback into the tank is prevented. If the mixture flow continues, the dynamic flame arresting feature prevents a flashback, even in the case of endurance burning. Even at relatively low flow rates, e.g., during thermal out-breathing, the gap formed by the volumetric flow is so narrow, that flames in the gap are extinguished and a flashback is prevented.

Main Component – PROTEGO® Flame Arrester Unit

At very low pressure settings, the explosion pressures resulting from an atmospheric deflagration may be strong enough to lift the diaphragm off the valve seat rings. The ignition into the tank can be prevented by installing the PROTEGO® Flame Arrester Unit (8). This PROTEGO® Flame Arrester Unit provides additional protection against atmospheric deflagration when the valve is open for maintenance and inspection. The valve can be used at an operating temperature of up to +60°C / 140°F and meets the requirements of European Tank Design Standard EN 14015 (Appendix L) and ISO 28300 (API 2000) EU conformity according to the currently valid ATEX directive. Approvals according to other national/international regulations on request.
Product Data

Dimensions

To select the nominal size (DN), please use the flow capacity charts on the following pages

DNpressure pressure 80 / 3" pressure pressure 100 / 4" pressure pressure 150 / 6"
a up to +28 mbar up to +11.2 inch W.C. 615 / 24.21 up to +28 mbar up to +11.2 inch W.C. 645 / 25.39 up to +25 mbar up to +10 inch W.C. 680 / 26.77
a > +28 mbar > +11.2 inch W.C. 765 / 30.12 > +28 mbar > +11.2 inch W.C. 795 / 31.30 > +25 mbar > +10 inch W.C. 830 / 32.68
b 410 / 16.14 485 / 19.09 590 / 23.23

Dimensions in mm / inches

Pressure settings > +50 mbar / +20 inch W.C. (DN 80/3”), > +45 mbar / +18 inch W.C. (DN 100/4”), > +46 mbar / +18.4 inch W.C. (DN150/6”) with additional liquid reservoir - dimensions upon request

Dimensions for pressure/vacuum diaphragm valves with heating coil upon request

Selection of explosion group

MESGExpl. Gr. (IEC / CEN)Gas Group (NEC)
≥ 0,65 mmIIB3C

Special approvals upon request

Material selection for housing

Design CD
HousingSteelStainless Steel
Valve topStainless SteelStainless Steel
Heating coil (UB / SF-H-...)Stainless SteelStainless Steel
Valve seatStainless SteelStainless Steel
GasketFPMPTFE
DiaphragmA, BA, B
Flame arrester unitCC

Option: Housing with ECTFE-lining

Special materials upon request

Material selection

DesignAB
DiaphragmFPMFEP

Special materials upon request

Material combinations of flame arrester unit

Design C
FLAMEFILTER® cageStainless Steel
FLAMEFILTER®Stainless Steel
SpacerStainless Steel

Special materials upon request

Flange connection type

EN 1092-1; Form B1
ASME B16.5 CL 150 R.F.

other types upon request

Flow Capacity Chart

UB/SF DN100 Pressure

UB/SF DN150 Pressure

UB/SF DN80 Vacuum

UB/SF DN100 Vacuum

UB/SF DN150 Vacuum

The flow capacity charts have been determined with a calibrated and TÜV certified flow capacity test rig. Volume flow V in (m³/h) and CFH refer to the standard reference conditions of air ISO 6358 (20°C, 1bar). For conversion to other densities and temperatures refer to Sec. 1: “Technical Fundamentals”.